24 September 2020
Lindø Port of Odense
Additive manufacturing has become one of the main drivers within the industry 4.0 race. Laser technology-based 3D printing and re-manufacturing of new and defect components are developing into a huge market for many companies worldwide, both for suppliers, end-users, and customers. Intensive R&D activities are carried out within Additive Manufacturing and 3D macro steel printing at universities, research centers and private enterprises.
This seminar will present some of the leading actors in the field of laser re-manufacturing and large-scale metal 3D printing along with the absolute state-of-the-art in the technology e.g. new combination machines where AD/3D is integrated with machining of the component.
Fraunhofer ILT, a world leading R&D organization, will present their latest activities and development directions. GTV Verschleißschutz GmbH and DMG MORI, two leading equipment manufacturers will present typical applications in 3D metal printing. Furthermore, programming and simulation tools for 3D printing machines will be presented. DNV-GL, a leading classification society, will outline activities within quality assessment, guidelines and rules for AM/3D manufacturing.
The seminar also includes a visit to the new laser additive manufacturing and 3D metal printing equipment at Lindø, FORCE Technology, which enables AM/3D processing on large components.
The seminar is intended for engineers working with re-manufacturing and repair of high value components within the iron & metal industry e.g. related to Energy, Power plants, Oil and gas, Tools and dies, Molds or Food producing equipment industry.
|09:00 - 09:30||Registration and light breakfast|
|09:30 - 09:40||Welcome by ATV-SEMAPP|
09:40 - 10:40
State-of-the art, visions and R&D developments within AM/3D manufacturing of metal components
Talu Ünal-Saewe, Team Leader, Fraunhofer ILT, Germany
Fraunhofer ILT is amongst the world’s leading technological organizations involved with laser materials processing and at the forefront with technologies such as laser welding and laser surfacing technologies.
In the course of the presentation, the latest developments of the ILT in additive manufacturing using Laser Material Deposition (LMD) processes will be presented and discussed. Besides the comparison of the powder and wire based process, the current progress with regard to Extreme High Speed Laser Deposition (EHLA) will be shown. As the multiple award-winning process is steadily establishing itself for coating applications (e.g. of brake discs and hydraulic components), the ILT aims to qualify the advantages of the process for additive manufacturing.
The presentation will be rounded up by a digitization section in which new approaches to spatially resolved measurement data representation for geographical tracking of measured variables in the additive-manufactured component as well as for layer-by-layer intermittent process control for near-net-shape LMD manufacturing, will be presented.
|10:40 - 11:00||Coffee and networking break|
11:00 - 11:30
Laser re-manufacturing and large-scale 3D metal printing activities at FORCE Technology
Steen Erik Nielsen, Specialist 3D Print & AM Technology, FORCE Technology, Denmark
FORCE Technology has been engaged with laser materials processing for more than 35 years. Laser surface treatment, laser cladding, inverse machining, laser re-manufacturing, additive manufacturing and latest laser 3D-printing are some of the phrases that, over time, often are denominations used in relation to basically the same technology. Laser technology-based 3D printing and re-manufacturing of new and defect components is developing into a huge market. Intensive R&D activities are carried out at universities, research centers and at private enterprises. Just recently, FORCE Technology has invested in a new installation related to mentioned technology, tailored for the handling and preparation of large scale metal components.
11:30 - 12:00
Equipment and systems for AM/3D metal component manufacturing - 1
Alexander Hitzek, Project Engineer, GTV Verschleißschutz GmbH, Germany
GTV is an experienced manufacturer of special machinery and provider of complete solutions in the field of thermal spraying and laser cladding.
|12:00 - 13:00||Lunch|
|13:00 - 14:00||Tour of large scale 3D print facility, FORCE Technology|
14:00 - 14:30
Equipment and systems for AM/3D metal component manufacturing - 2
Tim Pfeuffer, Product Sales Manager, DMG MORI, Germany
DMG MORI, a global company with over 20 years’ experience with additive manufacturing of metal parts, offers two kinds of technologies within the field. With different machine sizes in the powder nozzle (DED) and the powder bed technology (SLM), they represent different technologies for many different applications in the field.
|14:30 - 14:50||Coffee and networking break|
14:50 - 15:20
Design, simulation and programming tools for 3D-printing machines
Morten Kollerup Bak, CTO, Mechatronics Innovation Lab AS, Norway
3D-printing (additive manufacturing) offers several advantages compared to other manufacturing methods, not least increased design freedom. However, efficient use still requires knowledge about the specific technology to be used and the associated design rules and tools needed to setup the process.
15:20 - 15:50
Quality assurance – development of standards for AM in oil & gas and maritime sectors
Ole-Bjørn Ellingsen Moe, DNV-GL, Norway
Additive manufacturing is entering the oil & gas and maritime industries with the promise of design freedom, optimization and reduction of lead time. However, there are limited standards available for quality assurance of additive manufactured parts. Together with the industry, DNV GL develops standards and recommended practices to ensure that the industry can utilize the benefits of AM, while still operating safely.
|15:50 - 16:00||Closing remarks|
|DKK 2,300||Members of ATV-SEMAPP or promoting organizations|
|DKK 975||PhD students|
|DKK 200||BSc and MSc students (Membership is free of charge – register here. Early bird discount does not apply)|
All prices are exclusive of 25 % VAT.
Do you have a colleague that wants to come along? When you register yourself and a colleague, we offer you a 50 % discount on the second registration.
Early-bird discount of DKK 200 when registering before 24 July 2020.
The fee includes talks, breakfast, lunch and coffee breaks and access to speakers’ presentations.
Registration is binding, however substitutions are accepted at any time. Just remember to let us know who will be replacing you so we know who to expect.
If you have any questions regarding the seminar, you can write to us here. We will get back to you quickly.